Fume Extraction for Industry 4.0
Our clean air machines are designed to manage the evolving demands of the Industry 4.0 sector. From manufacturing robotics to software systems, our fume extractors are trusted globally.
The Industry 4.0 sector utilises an extensive range of complex production processes and applications to build intelligent, interconnected technologies. From developing advanced materials to robotic and software systems, the safety risks to machine operators across the sector are both vast and varied. Our range of fume extraction machines is equipped to manage the health and safety demands of Industry 4.0 applications. Combatting VOCs, ultrafine particles, resin vapours, welding fumes, metal fumes and more, we help businesses remain COSSH compliant, so they can continue operating safely and efficiently.
Typical Applications
Thermal Cutting
Utilising high-energy heat sources like lasers and plasma, thermal cutting can produce various airborne contaminants when shaping metal components. From metal fumes and particulate matter to gases like carbon monoxide and nitrogen oxide, proper ventilation is essential to protect engineers when thermal cutting to produce industrial engine and machinery components.
Thermal Coating
Thermal spray coating can be applied using various techniques, including plasma and flame spraying. Whilst all methods present the risk of inhaling metal fumes, fine particulates and overspray, flame spraying also increases the risk of exposure to gases like carbon dioxide and carbon monoxide. At Purex, our clean air systems are designed to meet the varying demands of thermal coating processes, extracting particles as small as 0.3 microns.
CNC Machining
Whilst CNC machining is controlled by computer software, it does not mean there is no risk associated with the manufacturing process. Cutting and removing materials can produce silica dust and fine particulate matter, creating respiratory risks for those working around the machinery. The risk of exposure is greater still when the machine is opened, either for cleaning, maintenance or material changes. Therefore, it’s imperative that an LEV system is in operation to adhere to HSE guidelines and protect against illnesses like asthma, bronchitis and chronic lung diseases.
Industry Insights
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How Does A Laser Cutter Fume Extractor Work?
Where are you right now, and what can you see around you? Perhaps you can see a lamp, table and chairs – or maybe you can spot jewellery, tools... Read more -
The Dangers Of Silica Dust
What is silica dust? Silica dust, or Respirable Crystalline Silica (RCS), is a natural substance in stone dust. Present in various types of rock incl... Read more -
The Dangers Of Conformal Coating Fumes
What is conformal coating? Conformal coating is a thin film made up of a polymeric substance that is applied to a printed circuit board (PCB). This i... Read more
Need help choosing?
Speak to a member of our expert team to help choose the most suitable machine for your requirements.
FAQs
There are various Industry 4.0 applications that benefit from dedicated fume extraction, including, but not limited to:
- CNC machining
- Grinding and polishing
- Robotic welding
- 3D Printing
- Laster cutting, engraving and marking
By extracting airborne particulates and VOCs produced by Industry 4.0 processes, businesses can minimise the risk of contaminants:
- Settling on and disrupting wet coatings
- Impacting laser accuracy for thermal cutting
- Reducing the performance and longevity of machinery
In turn, they benefit from improved production quality and productivity rates with less downtime and fewer costly repairs.
Yes, we offer fume extraction systems designed to withstand high-heat processes like flame spraying, allowing effective extraction despite the extreme temperatures reached during thermal coating processes.